Tuesday 31 December 2019

Archer Automaton Extra Details

I've been asked for more detail about the Archer Automaton, so I've done a video here:-
https://www.youtube.com/watch?v=YIuBXjywir0&feature=youtu.be



Here are a few pics too showing elbow, bow hand and shoulder joints.
Note it's not supposed to be a nicely finished piece, just a proof of concept model to see how it could work.

Monday 30 December 2019

Tail End of 2019

The best news this year is that I became a Grandad on the 23rd of December! :-)
My Daughter produced identical twin girls which made for a rather odd Christmas day and will doubtless keep us all busy next year.
As they are identical twins I've just shown one of 'em ;-)


I've had a bit of a break from bows as I've been modifying my Mini Mill (a Clarke CMD10, which is the same as a Sieg X1) to make it belt drive which should make it smoother and quieter. The pic shows the small stepped motor pulley standing on top of the big one which is still work in progress, centre hole being bored with a boring bar.
I found a nice article on the web where a guy showed how he'd done it, I pretty much copied what he did with slightly changed drive ratios and a few other details.
Once that's done I'll finish making the steel quick change tool post (QCTP) for the lathe. I bought a cheap Ali' one which works well for light work but has quite a bit of flex for any heavier work, bearing in mind by "heavy" I mean relative to size of the little lathe. Being fair to the lathe, it is doing a stalwart job and is even managing to turn 4" diameter Aluminium billet for the V pulleys for the mini mill belt drive.
I'm waiting for delivery of a 3/8" BSF tap at the moment so I can tap an alternative toolpost mounting hole on the compound slide of the lathe to enable the turning of the largest diameter V pulley.

I'll have a bit of a clean up ready for Thursday when my mate JT will be over for some bow making fun... currently working on the Boo backed Yew warbow.
Boo backing has been a bit of a theme over the past year, I made a series of 4 boo backed yew 50# flight bows, taking the best of them to a comp' and refurbishing the other two as gifts. I made a heavy boo Yew primitive and a boo yew warbow too, plus the usual sprinkling of primitives including a Wych Elm one.

Thursday 19 December 2019

Seasonal Break

I'll be a bit quiet over the holiday period as we are expecting a busy time due to the imminent arrival of identical twins courtesy of my daughter. Fingers crossed all goes well and I'll be a granddad!


I'm also busy doing some mechanical work converting my mini mill to belt drive and making a steel quick change tool post for the lathe (the cheapo Ali one works quite well but has a lot of flex).
Pic shows V pulleys for the motor (it will have 2 speeds) being turned for the belt drive. Good fun working out how to do it :-)

BTW, I found some nice stainless steel rings from http://www.gwr-fasteners.co.uk/
I bought a couple of 8mm x 40mm diameter to replace my broken string adjuster. The 8mm thickness works out to be about an inch adjustment for each turn of the string through the ring.

Anyway, seasons greetings to one and all, and I expect I'll post a round up of the year plus some news in a week or so.













Mr Hare says happy Christmas!

Thursday 12 December 2019

Updatey Update Post

JT came round and he did a good deal of work on the bow under my watchful eye. There was the usual panic as the spoke shave or plane dug in and started to tear, but careful use and resorting to the rasp kept things under control.
The bow progressed nicely to about 100# at 20" at a modest brace which is pretty much the amount of work I'd hoped for.
The oddest occurrence was the magic aluminium string adjusting ring breaking whilst try to brace it for the first time! I wouldn't have believed it, had I not witnessed it myself.
Update:- I got an E-mail from my mate Mick the Blacksmith, he said :-
The break is a typical stress fracture and probably started from a small crack sometime ago.
In industry when they test the tensile strength of something by pulling it apart, the fracture is the same as you have on your string thingy.

We took some good video at three stages of the progress.
https://www.youtube.com/watch?v=dvSI_onb42o

Previous day my mate Rob came over with some stuff to do. He had a half log of Wych Elm which we ran through the bandsaw laid out as a primitive. The stave has a huge amount of reflex so I though a wide flat design would have less stress than a longbow. He also had a warbow that had over 4" of set... it was pretty obvious why... the bow was over 1mm thinner at the arrow pass than it was for about a foot either side of it! It was obvious to see and to feel, dunno how someone can make a bow like that (he'd paid good money for it). He felt it was no good, so it was worth risking drastic action.
We got the bow strapped down mid limb on one limb (back down). We'd protected the back with multiple layers of masking tape and lightly clamped side cheeks to the bow to keep the heat on the belly. About 5 mins with the hot air gun and we pulled the bow down straight, strapped it down and heat treated the belly over the thin area. After lunch, we had a look and found a series of short transverse cracks had opened up. I recon these were fine chrysals that weren't obvious before, but opened up as the bow was heated and straightened. What to do? Well we rasped out that area of the belly and glued on a patch of heat treat Yew which will allow the bow to be re-tillered with the grip at the correct thickness. Rob left with patch all strapped up (it takes overnight for the glue to cure).
While he was over here we glued some horn tip overlays onto a Yew kids bow he's made for his son.
Heard back from Rob, he's re-shaped the belly where the patch is, and done a bit of scraping here and there to take off some thick areas. The set is now just 3/4" and the draw weight is up from 112# to about 150# ! The tiller looks much better now. Result!

Tuesday 10 December 2019

Quick Update Post

The Boo/Yew that I've been helping my mate JT to make is ready for some serious work on Thursday, hopefully getting it to low brace and drawing to 20" or more inches... maybe even 26"-28".
Last week JT posted some progress on Facebook (as he does after most our "blokes in a shed" Thursday sessions) but was beset by smart arse comments from people who should know better, bearing in mind they know I'm helping/supervising (and I'm not an idiot). One comment was to the effect that interpolating draw weight from a partly finished bow is pointless and he'd be lucky to get 50# from it. Well to answer the first point, it has been shown to be both reasonably accurate and useful. E.G the bow in it's current state interpolates to about 200# @ 32", well this shows we have plenty of wood and no need to worry about making the target 120-130# draw weight.
If you want more info' read this post:-
https://bowyersdiary.blogspot.com/2017/11/long-string-on-tiller.html
The second point? Well time will tell, but I'd be willing to wager £50 that it will end up between 120# and 130# at the target draw length of 31" (all proceeds to charity, if anyone fancies taking the bet!)
There's an unwritten rule that people would do well to abide by... don't offer critique unless asked, and if you really must, at least make sure you are fully aware of all the details. I also try to go by the mantra of "If you can't say something good, don't say anything at all, unless invited".

Anyhow prior to the next instalment which will hopefully be on Thursday, here's the video we took last week, which shows it flexing quite nicely at a very useful draw weight of about 90#-100#...it will be pulled harder once a little more has been done to adjust the width, fill a small knot and round off some edges.
I could have posted this on the Facebook thread, but it wasn't my thread and I didn't want to get sucked into it.
https://www.youtube.com/watch?v=YbdlcsFww5Q&t=7s

Bonus update from yesterday (11/12/19). The bow testing rig had it's first real test on a 125# bow:-
https://www.youtube.com/watch?v=2HRlpSGfNv0

Sunday 1 December 2019

More Belt Sander Fettling

For a while now both the belt sander and the lathe have needed a flick to get them started. I suspected the run capacitor in both cases. Both are small AC induction motors that only have a single capacitor (bigger motors have a separate big start capacitor and a run capacitor). It's difficult to test a capacitor without a specialist meter, some convoluted and cunning measurement* or testing by substitution (or similar) on a live machine.
I happened to have a spare 6uF capacitor but was reluctant to try wiring it in or dabbing it across the terminals and switching on. The lathe motor had been getting increasingly noisy and I'd replaced the bearings recently so I wanted to fix it.
The lathe capacitor is 8uF and I thought if I put the 6uF across that in parallel it would give me an indication if the old one was shagged. I held the cap' in place with one hand with the two wires touching the appropriate terminals (not easy) and switched the lathe on with the other hand... It purred into life, great! That proved that the capacitor was the problem.

While I was on a roll I dismantled the belt sander to see what size cap' was in there so I could order a new one for that whilst I was at it. It was 6uF, ha! (old one is pictured). That's what my brand new spare was, I fitted that and it now starts without a flick. Whilst the belt sander was apart I noticed a lot of fibrous dust had collected in the bottom of the belt guard/case and it was covering the lower half of the motor pulley.
I thought a small hole in the bottom of the guard would be a good idea so that the dust would fall out or could be picked out. A couple of minutes with tin snips, hammer and file made a nice small hole which can't trap a British Standard Finger, but should do the job (indicated by yellow arrow in pic). Note, the underside of the sand belt doesn't have a guard... that's because it is a right pain to remove one when changing belts... (anyone who thinks that this is a hazard should consider that it's no more of a hazard than the top of the belt!)
I ordered a couple of capacitors from Ebay an 8uF and a 9uF just in case a bit of extra oomph was needed. It's not a simple case of more is better and the manufacturers recommended size (+/-10%) should be used. However capacitors are notoriously poor tolerance components so I thought going up to 9uF if necessary should be fine.

While I'm waiting for those to arrive I might add the old tired 6uF in parallel to the old tired 8uF and see how that runs.
I'm keen to get the lathe to start up when switched on, as it almost caused a fire last week!... The switch had been knocked to "on", the lathe cover was over it and the motor sat there stalled humming quietly... I'd noticed the hum and thought it was the central heating pump. It wasn't until my mate JT, who was there, said can you smell something? (Other than my usual farting) that I investigated further.
The motor was too hot to touch and the film of oil and dirt on it was smoking lightly! It was this incident that led to me dismantling the motor and replacing the bearings. Getting it starting correctly should avoid a repetition. Note:- The switch is easily knocked because it is positioned to be accessible for emergency switch off. Of course a fancy latching switch with big red button would do the trick and be less likely to get switched... but IMO the solution is to cure the fault rather than just add more complexity (and cost). If the lathe had actually switched on, it would have been obvious.

I've also been doing more to the bow weighing rig, adding some angle ali' at either end which will provide a way of clamping it to a table. It also adds some extra rigidity.

* For those who are interested I suppose you could measure its capacitance by charging it up to a known voltage and plot how it discharges through a known resistance over time using a digital voltmeter and work it out from there.